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1. From Soybeans To Strong Bonds: The Science and Sustainability Behind BreezeBond™ Hot-Press Adhesive

   March 19, 2024 5:11 am Leave a Comment

   The right adhesive technology is essential to ensure the success of your bonding application(s). It holds materials together, directly impacting the overall performance and lifespan of the bonded structure. While numerous adhesive options are available, soybeans have emerged as a preferable resource for crafting long-lasting, eco-friendly hot-press adhesives like BreezeBond™.

   This article examines how soybeans emerged as a key ingredient in creating odorless, sustainable, high-performance adhesives. We will explore the formulation of BreezeBond™ and its numerous benefits that set it apart from traditional adhesives.

   Soybeans: The Key Ingredient for Sustainable Adhesives

   Most people know soybeans for their nutritional value. However, it also finds use in the realm of sustainable adhesive technology. Before petroleum-based products dominated the market in the mid-20th century, soy flour played a crucial role in the manufacture of some forest products. Specifically, soy-derived adhesives were predominantly used as the bonding agents in plywood.

   Thanks to an improved understanding of protein chemistry in recent years, there has been renewed interest in creating soy-based adhesives that can surpass the capabilities of their earlier counterparts to meet modern standards. One novel soybean-derived adhesive is the BreezeBond™, which boasts increased strength and enhanced moisture resistance.

   BreezeBond™: A Look at This Innovative Adhesive Technology

   BreezeBond™ is a water-based soybean-derived hot-press adhesive, originally developed specifically as a high-strength plywood glue, although it has also been found to be useful in numerous other hot-press applications. In addition, it is currently the only soy-based hot press adhesive free of added formaldehyde and toxic petrochemical content. This makes it an eco-friendly option as the industry shifts to sustainable manufacturing.

   To modify the soy flour, a compatible reagent adds functionality to the amino acid groups in the soy’s protein (soy flour is often more than 50% protein by weight). This helps create robust bioadhesive proteins, similar to the way barnacles, sea mussels, and other bioadhesives work in nature. For instance, even the small droplets of bio-glue that make spider webs sticky have a protein base. Once the soy-based glue has been made, an oxidizing agent can be added to facilitate the formation of additional cross-linking bonds if needed. This enhances the adhesive’s strength and performance while ensuring its environmental friendliness.

   Key Benefits of BreezeBond™

   BreezeBond™ stands out as a compelling option for the forest products industry, offering numerous advantages, including:

   • Sustainability: Aside from having no petrochemicals and added formaldehyde, BreezeBond™ is also biodegradable. A plywood-based product using BreezeBond™ , for example, has the option to be composted at the end of its life cycle, reducing landfill waste. This gives companies a path to unrestricted growth in an era of ever increasing environmental consciousness.
   • Versatility: BreezeBond™ boasts adjustable viscosity, while meeting or exceeding industry standards for wet or dry strength adhesion performance. This versatility allows it to be used with existing manufacturing processes across multiple product lines. In many cases it can even be blended with existing water-soluble adhesives (e.g. UF and PVA), which may work best in some applications like particle board with decorative paper or disposable packaging. The tradeoff, however, involving blending with traditional adhesives is the emissions footprint and biodegradability of the product would be impacted meaning it may no longer be compostable.
   • Numerous Applications: BreezeBond™ finds application in far reaching sectors, including construction composite materials such as plywood and OSB (Oriented Strand Board), furniture and cabinetry paneling, veneers and decorative laminates including paper foils, and even disposable packaging, all while helping to meet performance and low VOC requirements.
   • Low Cost: Perhaps the most enticing feature of BreezeBond™ is its cost. Its raw materials are abundant, low cost, and readily available. Even the process to manufacture BreezeBond™ is nearly 100% yield, being made in a single pot without the need for multiple expensive steps as is the case for other complex synthetic adhesive resins. This means it is possible for BreezeBond™ to be cost competitive with even the most established industry mainstays, including urea formaldehyde (UF) resin!
   • Tested and certified: BreezeBond™ has been subjected to thorough scrutiny, ensuring it meets industry performance criteria as well as regulatory requirements pertaining to VOCs (volatile organic compounds). This includes rigorous strength testing at independent laboratories, such as the U.S. Forest Products Laboratory and upon testing for volatiles (formaldehyde), it was found to have levels below quantifiable limits. This means that, when BreezeBond™ alone is used as the adhesive, the only scents to smell are those that are naturally derived from the forest products and soybeans themselves!

   BreezeBond™ by Specialty Organics: Giving forest product manufacturers a sustainable, high performance, low cost option for tomorrow’s environmentally responsible business landscape.

   Discover the power of high-performing, plant-based hot-press adhesives with BreezeBond™ by Specialty Organics! Our innovative adhesive technology ensures lasting performance robust and reliable bonds in a range of applications, from decorative paper to cellulosic (i.e. wooden) composites like plywood and OSB. Beyond adhesives, we offer toll manufacturing, pilot plant services, scale-up, and custom synthesis.

   Let us be your partner in unlocking the full potential of your projects! Contact us now and experience the transformative capabilities of BreezeBond™.

2. From Lab to Market: The Evolving Landscape of Chemical Manufacturing

   March 18, 2024 7:06 am Leave a Comment

   Chemical manufacturing is a cornerstone of modern society, providing a wide range of products that improve people’s lives and support different industries. It refers to the process of transforming raw materials into various products through a series of chemical reactions, physical processes, and quality control measures. It’s a dynamic industry that continually evolves to meet changing demands and challenges.

   In this article, we’ll take a closer look into the steps involved in chemical manufacturing and the latest challenges, trends, and technologies transforming the industry.

   The Modern Chemical Manufacturing Process

   Today’s chemical manufacturing process comprises several crucial stages, each playing a vital role in producing high-quality chemicals efficiently:

   Research and Development

   The chemical manufacturing process starts in the laboratory through research and development (R&D) efforts. Scientists and researchers explore new compounds, refine existing ones, and discover innovative applications. This initial phase lays the foundation for subsequent manufacturing processes.

   Scientists diligently formulate chemical compositions to attain specific material properties like strength, stability, and moisture resistance. Rigorous tests, experiments, and simulations are conducted to assess these chemicals’ safety, efficacy, and environmental impact. As new process technologies become available, not only do they enable products that were previously unattainable, but they also offer methods of producing analogous or interchangeable materials that are able to fill the same roles as their predecessors in a way that better positions society for a sustainable future. This has recently been perhaps most apparent in the area of biofuels.

   Process Design and Engineering

   Engineers start the designing process following the successful development of new formulations in the laboratory. They optimize the production process, determining the most efficient, cost-effective, and lowest footprint methods for high volume manufacturing, often through use of pilot plants that approximate larger-scale facilities.

   This phase involves the creation of process flow diagrams (PFDs) to outline the production process, equipment, and materials required for high yield manufacturing. Advanced automation systems are incorporated to monitor and control various aspects of the production process, enhancing precision and efficiency. Additionally, specialized equipment and stringent safety measures are integrated to protect workers and the environment. Recent process trends also allow for the use of more renewable feedstocks.

   Production

   Production starts with raw material handling, which involves sourcing and preparing raw materials for manufacturing. Process steps including chemical reactions are precisely executed in controlled environments to produce compounds with the desired functionality. A number of quality control measures are then implemented to guarantee that the final products adhere to specifications. Finally, the end products are packaged and prepared for distribution to industrial customers or consumers.

   Market Distribution

   Effective market distribution bridges the gap between production of a given material and consumer demand. Thus, market research is crucial in identifying target markets and understanding the needs of the customer. Meanwhile, efficient logistics and transportation of products and ingredients ensure they reach their destinations quickly and at the lowest cost. Oftentimes, especially with water-based products, the most efficient means of transportation involves drying out the product into a powder form that is to be rehydrated by the customer immediately prior to use, since hauling water over long distances can be in itself a costly endeavor. Sometimes, as is often the case in high volume manufacturing, it can make sense to manufacture a key ingredient in close proximity to a major customer’s factory.

   Latest Innovations in the Chemical Manufacturing Industry

   The chemical manufacturing industry is undergoing significant transformations driven by emerging technologies, changing market trends, and increasing regulatory scrutiny. For instance, it is embracing digitalization through technologies like data analytics and the Internet of Things (IoT). This improves production processes and quality control while reducing operational and distribution costs by more efficiently managing inventories by balancing supply and demand. This is because it can now make more continuous adjustments in real time.

   Artificial intelligence (AI) and machine learning (ML) also play pivotal roles in predictive maintenance and process optimization. In addition, there’s a growing focus on green chemistry, and scientists are using these methods to help unravel the mysteries of biological systems, allowing development of products that mimic compounds and processes found in nature, which are often more biodegradable with less environmental impact than their petroleum derived predecessors. The trend toward greener chemistry doesn’t stop there; chemical manufacturers are also actively working on reducing their carbon emissions through more sustainable supply chains, energy-efficient processes, renewable energy sources, carbon capture technologies, and waste reduction practices.

   On the other hand, one of the main challenges faced by the industry is supply chain disruptions due to geopolitical tensions, transportation issues, and economic fluctuations. Intense global competition, especially from emerging markets, necessitates continuous innovation and efficiency improvement. The industry must also adapt to ever-stricter safety and environmental regulations to safeguard workers and communities. Sourcing from abundant, renewable feedstocks alleviates many of these concerns.

   Let Specialty Organics Help Navigate the Path to Production for Your Product!

   If you’re ready to take your product from the lab to the marketplace, Specialty Organics is here to assist you! We offer custom manufacturing services and innovative products to meet the specific requirements of your application. Our range of products includes BreezeBond^TM, a plant-based hot press adhesive with no harmful petroleum-derived compounds. Besides chemical manufacturing, we also offer custom synthesis, contract manufacturing, and pilot plant services.

   Contact us today to learn more!

3. Sticking to Innovation: The Science & Utility of Hot Press Adhesives With BreezeBondTM

   January 12, 2024 5:54 am Leave a Comment

   BreezeBond^TM is a water-based modified soybean hot press adhesive initially created for plywood manufacturing. Its viscosity can be adjusted to make it suitable for various other applications as well. This product is safer and more eco-friendly than its urea formaldehyde (UF) and petroleum-based counterparts, and it is currently the only soy-based adhesive capable of meeting industry standards available that is free of expensive petrochemical components.

   In this article, we will explore the various potential applications of this novel adhesive, with emphasis on the qualities that set BreezeBond^TM apart.

   Industrial Applications of BreezeBond^TM

   BreezeBond^TM provides secure adhesion without harmful volatile chemicals and promotes eco-friendly supply chains for the following domains:

   Furniture Manufacturing

   Sustainable performance and eco-friendliness are becoming increasingly sought after by furniture manufacturers, and BreezeBond^TM delivers on both fronts. It forms robust bonds to wood and supplementary materials, ensuring longevity and quality of furniture pieces. Its eco-friendly nature also meets the demands of environmentally conscious consumers while maintaining the high standards of craftsmanship required. This is because its ability to bond cellulosic materials can provide furniture with added structural integrity or decorative finishes without using toxic substances such as petrochemicals or formaldehyde, improving indoor air quality and, when discarded, promoting healthier landfills. This improves safety and aligns with the industry’s increasing focus on eco-friendly and health-conscious manufacturing practices.

   Packaging Industry

   The use of BreezeBond^TM in the packaging industry is essential for creating safe and durable – yet cost effective – disposable packaging. It allows companies to create custom “preformed” shapes to neatly nestle their products into packages so that potential wear or damage during transport and handling is reduced or eliminated. It also assists businesses in complying with the increased regulatory scrutiny over disposable packages entering the environment. On that note, not only is it safer for the environment, but it may even be safe enough for humans to be used in some food packaging applications.

   Construction Supplies

   BreezeBond^TM’s secure adhesion, low cost, and eco-friendly characteristics make it an attractive option for producing plywood, flooring components, and even panels with decorative veneers. This contributes to the sustainability of construction projects while ensuring optimal indoor air quality. Moreover, its biodegradable, non-toxic nature aligns with the industry’s commitment to reducing the environmental impact of its waste streams.

   Key Features and Qualities of BreezeBond^TM

   Here are some of the essential characteristics of BreezeBond^TM:

   Petrochemical and Formaldehyde-Free

   Petrochemicals are non-renewable resources that have significant environmental impact by contributing to pollution and possibly climate change. Formaldehyde is also carcinogenic at elevated levels, posing risks to manufacturing workers and consumers exposed to potentially harmful fumes from off-gassing of furnishings that use formaldehyde-containing adhesive in their homes and offices. Since all of its formulations are water-based with a mild pH, BreezeBond^TM‘s commitment to excluding these substances offers a safer choice that aligns with health-conscious practices and sustainability goals.

   Modifiable Viscosity

   BreezeBond^TM‘s unique ability to combine low viscosity with high solids content highlights its versatility and performance. This dual feature allows it to cater to specific process requirements, from achieving a flowable consistency to ensuring robust bond strength for a range of different applications.

   Low Capital Outlay

   BreezeBond^TM is designed to be compatible with most existing manufacturing equipment, minimizing substantial modifications or upgrades. This seamless integration can result in immediate cost savings for businesses. Its mild pH and lack of noxious odors may also give work areas a more pleasant atmosphere, possibly leading to more productive employees. It can even be blended with other common hot press adhesives as an interim way to reduce costs.

   Single-Component Product

   BreezeBond^TM can be conveniently provided as a ready-to-use product, eliminating the need for significant additional mixing or preparation in most instances. A gentle stir before using is usually sufficient. This feature makes it a user-friendly adhesive suitable for an assortment of applications across multiple industries, including custom shaped packaging and plywood manufacturing.

   Long Shelf Period

   The product’s shelf life of up to 3 months ensures that manufacturers can produce larger quantities at a time, allowing for greater process flexibility, better distribution logistics, and economy of scale. This improves efficiency, minimizes waste, and allows customers to order larger quantities, reducing the need for frequent restocking. It can also potentially be dried into a powder form to further extend shelf life and reduce shipping costs in high volume applications. This dried form also makes this eco-friendly adhesive suitable for large-scale distribution, catering to smaller customers because of its ability to retain its properties after being stored for an indefinite amount of time in an industrial supply warehouse. Once purchased, a customer would simply need to add water and stir until the desired consistency is achieved prior to use. Alternatively, sublicensing options for on-site production are also available.

   Choose Specialty Organics for Tailored Services

   At Specialty Organics, Inc., we recognize customers’ unique adhesive requirements and preferences! Our expertise lies in hot-press formulations, and we can customize our products to align precisely with your application’s needs. We also offer tailored synthesis for adhesives and coatings, pilot plant testing for proof of concept, scalability, and optional manufacturing services.

   Contact us today to learn more about our capabilities!

4. BreezeBond™: The Future of Eco-Friendly Adhesives in Plywood and Laminates Production

   5:50 am Leave a Comment

   The construction and furniture industries have undergone a remarkable transition toward sustainability in recent years. As businesses seek materials with eco-conscious ingredients, the spotlight has shifted towards revolutionary products like BreezeBond™. Unlike traditional bonds that rely on toxic petrochemicals and added formaldehyde, BreezeBond™’s adhesive characteristics are derived from modified soybean protein. This adhesive is favored for not only its non-toxic ingredients but also its exceptional versatility and ability to create strong, durable bonds between many different types of forest products.

   This article shares more information about this innovative adhesive, highlighting its use in plywood and laminate production and its benefits beyond sustainability.

   How Was It Formulated?

   BreezeBond™ is a result of years of research, development, and experimental trials. The underlying concept behind this novel adhesive was first invented by a dedicated team of researchers at the University of Wisconsin in collaboration with the USDA Forest Products Laboratory. Specialty Organics, Inc.’s product development team then worked on refining this patented water-based, petroleum-free, no-added formaldehyde (NAF) plywood hot press adhesive to be used in a range of different applications.

   Since BreezeBond™ contains no petroleum products or aadded formaldehyde, this means that it only contains the miniscule amounts of naturally present volatile organic compounds (VOCs), so it is virtually odorless! Customers will therefore once again be able to enjoy the pure aroma of their favorite forest products, whether they be derived from hardwoods like oak, birch, maple, or walnut without worrying about noxious odors emanating from the adhesive. Not only that, BreezeBond™ also adheres well to softwoods like cedar, spruce, and pine, with douglas fir commonly used in substrate underlayers.

   This eco-friendly adhesive begins with soy flour a renewable and eco-friendly resource. Through a carefully crafted process, the soy flour is modified by introducing a small amount of an abundant, low cost, and zero VOC reagent. This transformative step enables soy flour to better approximate the strong bonding capabilities of natural adhesives like, for example, those found in marine organisms such as barnacles and sea mussels.

   The resulting adhesive is suitable for a wide range of hot press applications. If added strength and moisture resistance is needed, an optional oxidizing agent can be added, which creates added cross-linking bonds within the adhesive. The result is an adhesive that exceeds industry standards while upholding the ongoing commitment to environmental sustainability and odorless performance.

   Redefining Plywood and Laminate Production

   One of the standout applications of BreezeBond™ is in plywood fabrication. This adhesive is engineered to create robust bonds between wood layers, ensuring the production of plywood sheets that exhibit strength and durability. Manufacturers in the furniture, construction, and architectural sectors will be glad to have a responsible choice to seek out when designing, building, or assembling their latest creation.

   Aside from plywood, BreezeBond™ is also used for hardwood laminates and veneers. Its secure bond to laminated surfaces will not only exude elegance but also endure the rigors of everyday use, all while offering only the natural fresh scent of your favorite hardwood.

   Furthermore, BreezeBond™ excels in bonding decorative paper onto medium-density fiberboard (MDF) and particleboard. This ensures that decorative finishes are not only visually appealing and resilient against wear and tear, but healthy and sustainable too. This makes it a great choice for products ranging from affordable furniture and cabinetry to wall paneling.

   The Health Benefits of Plant-Based Adhesives

   BreezeBond™’s impact extends far beyond its eco-friendly credentials. Some adhesives, such as urea formaldehyde (UF) adhesives, can emit harmful fumes as it degrades, especially in humid environments. BreezeBond™ contains no added volatile substances, so one of its most significant and often underestimated benefits is its positive influence on human health. Here’s how it contributes to building a safer, greener world:

   1. Reduced Exposure to Harmful Chemicals

   As mentioned above, traditional UF or petrochemical-based adhesives contain volatile organic compounds (VOCs) and other toxic substances. This can be present in paint, carpet, furniture, wood flooring, or even the plywood inside the walls of homes. When released into the air, heightened levels of these chemicals can cause headaches, watery eyes, sore throat, coughing, nasal congestion, or chronic respiratory problems such as asthma, rashes, allergic reactions, and other health issues. Vulnerable populations, including children, the elderly, and those with suppressed immune systems like those with pre-existing conditions may be at greater risk for these health implications. The International Agency for Research on Cancer has classified formaldehyde in group 1 (human carcinogen), meaning that exposure can even lead to some cancers.

   On the other hand, water-based plant derived adhesives like BreezeBond™ don’t emit harmful VOCs during their application, bonding process, or at any time during their service life. BreezeBond™ is also more landfill friendly than traditional adhesives. By eliminating exposure to toxic chemicals, workers in manufacturing plants and inhabitants of furnished spaces can enjoy cleaner and safer environments.

   2. Improved Indoor Air Quality

   As mentioned above, water-based, plant-derived adhesives contribute to a healthier indoor atmosphere. They don’t release toxic fumes over time, making the air in enclosed spaces cleaner and safer to breathe. This is particularly important for individuals with respiratory conditions or chemical sensitivities.

   Imagine walking into a new house and breathing fresh air just like the outdoors. This, in itself, is a considerable advantage, because, not only will people need to worry less about health risks, but they will also have a higher quality indoor living experience. Removing sources of noxious, artificial lingering odors will allow people to once again notice the subtle notes of potpourri or the scent of the natural hardwood in your flooring. This means that it can not only improve people’s physical health, but their mental state of well being as well!

   3. Minimized Allergic Reactions

   Certain individuals are more susceptible to allergic reactions triggered by exposure to chemicals commonly found in traditional adhesives. Symptoms can range from mild discomfort to severe allergic responses.

   Plant-based and eco-friendly adhesives significantly reduce the risk of allergic reactions. This makes them ideal for environments where occupants include children, the elderly, or individuals with pre-existing health conditions.

   4. Enhanced Occupational Safety

   Plant-based adhesives offer a safer working environment for employees involved in the manufacturing process. By eliminating exposure to toxic substances, these adhesives contribute to reducing occupational health hazards. This not only ensures the well-being of the workforce but also enhances overall workplace productivity and morale. Since it is water-based with a mild pH, general housekeeping is made easier too because uncured material can simply be rinsed away. Small amounts should even be compatible with most wastewater treatment facilities.

   Experience the Difference of Eco-Friendly Adhesives With BreezeBond™ From Specialty Organics, Inc.

   Want to try BreezeBond™ for your manufacturing needs? Consult with Specialty Organics, Inc. Since 1962, their experts have been providing custom products and services to its customers. Now at the forefront of sustainable adhesive innovation, they are crafting custom non-toxic products that meet industry standards and set new benchmarks. We understand the importance of green building goals, and BreezeBond™ is poised to align seamlessly with these objectives.

   Contact us today and discover how BreezeBond™ can make your products more appealing than ever before while giving design projects a more inviting atmosphere.

5. Enhancing LEED and ESG Ratings: How Manufacturers Benefit From Switching to BreezeBond™ Adhesive

   5:42 am Leave a Comment

   The growing importance of sustainable and ethical practices has prompted businesses to evaluate their degree of compliance to new rating systems that are intended to focus on a company’s commitment to these areas. Specifically, two key rating systems are the Leadership in Energy and Environmental Design (LEED) and Environmental, Social, and Governance (ESG) ratings. These metrics serve to influence how products, projects, and brands are perceived in the market and shape investor decisions. The role of innovative products like the BreezeBond™ adhesive is to give companies the competitive advantage needed to enable them to continue to thrive in the shift toward a more environmentally responsible future.

   BreezeBond™ is a plant-based, high strength, moisture resistant hot press adhesive that has proven versatility across an array of different applications. The underlying chemistry behind this novel adhesive was first invented by a dedicated team of researchers at the University of Wisconsin in collaboration with the USDA Forest Products Laboratory, and further refined by Specialty Organics, Inc.’s product development team. What sets it apart is that it is currently the only soybean adhesive that is free of both added formaldehyde and petroleum products that is capable of meeting industry performance standards. Join us as we explore the ways BreezeBond™ adhesive can have a measurable impact on your company’s LEED and ESG ratings!

   What Are LEED and ESG Ratings?

   Developed by the US Green Building Council, LEED evaluates the environmental performance of buildings. It encourages and recognizes environmentally responsible design, construction, and operational practices over the life cycle of the project, considering design elements such as materials, energy efficiency, indoor environmental quality, and ecological conservation and restoration. Ratings can range from Certified to Silver, Gold, and Platinum, reflecting the level of sustainability achieved by a building. Many cities in the United States have even adopted a version of the International Green Construction Code (IgCC) which means builders and project planners must comply by force of law in those jurisdictions.

   On the other hand, ESG assesses a company’s performance in key sustainability and ethical areas. It has various criteria, including a company’s impact on the environment, relationships with employees and society, and governance, which examines internal structures and decision-making processes.

   How BreezeBond™ Improves LEED and ESG Ratings

   BreezeBond™ plays a crucial role in helping manufacturers improve LEED and ESG ratings through the following innovative and sustainable characteristics:

   Reduces Carbon Footprint

   As a soybean-derived adhesive without petroleum-derived content, the unique composition of BreezeBond™ contributes to a reduced net carbon footprint, especially since production of U.S. soybeans (the adhesive’s largest active ingredient) have been measured to have the lowest carbon footprint in the western world (see chart below). Soybeans grown in some other countries, particularly in Argentina and Brazil, have been found to have substantially higher carbon footprints (~260 times higher by some measures!) than U.S. grown soybeans, due largely to land use change (LUC) considerations such as deforestation. U.S. soy also has higher yields, minimal fertilizer use, and efficient machinery, all of which help minimize U.S. soy’s carbon footprint. These findings were reported by Blonk Consultants, an international leader in the fields of environment, sustainability, nutrition, and health in a study funded by the U.S. soybean board. Also, since it contains no petroleum products and uses responsibly grown soybeans instead, it thereby reduces the amount of pollution involved in its production and use. This aligns with LEED and ESG criteria that prioritize environmentally friendly practices.

   

   Promotes Responsible Sourcing

   Domestically produced soy flour, the main ingredient in BreezeBond™, is a sustainable, renewable, and biodegradable resource. This addresses the environmental aspect of LEED and ESG by promoting responsible sourcing of materials and positively influencing the overall impact of the adhesive’s manufacturing process as well as the forest products – and eventually – the buildings they are used in. It even has a low impact on landfills. Also, it doesn’t take long to realize that growing soybeans domestically is preferable to creating more demand in crude oil markets, especially since many oil producing nations have limited humanitarian oversight.

   Improves Health and Safety

   Unlike regular adhesives, BreezeBond™ does not contain formaldehyde or harmful petrochemicals. Rather, it is water-based with a mild pH. This ensures a healthier and safer working environment for manufacturing personnel, aligning with the social and corporate governance components of ESG. Also, it offers near zero VOC emissions once products that use it are moved into or installed in buildings. This positively impacts the indoor environmental (air) quality category of LEED scoring.

   Ensures Compliance and Transparency

   BreezeBond™ underwent rigorous testing, including evaluations not only at the USDA Forest Products Laboratory, but also at independent laboratories such as Applied Technical Services for strength and Capital Testing & Certification Services for VOC content. This underscores the product’s suite of attributes, ensuring compliance with industry performance and environmental standards as well as transparency in adhesive’s formaldehyde-free and petroleum-free formulation.

   Specialty Organics: Pioneering Novel Products to Address the Concerns of Tomorrow

   Specialty Organics is a dynamic and diversified specialty custom manufacturing company. We specialize in crafting advanced synthetic ingredients and adhesives that reinvent and elevate industry standards, including the revolutionary BreezeBond™. We have licensed the patent behind this petroleum-free, no-added formaldehyde (NAF), water-based hot press soy adhesive, and offer it as an innovative path to future growth for forest product manufacturers. Beyond our specialty adhesives, we offer comprehensive services, including toll manufacturing, pilot plant evaluations, scale-up support, and custom synthesis services.

   Contact us today to learn more about our products and services!

6. Is BreezeBond^TM Safe To Handle?

   July 25, 2023 6:13 am Leave a Comment

   When selecting the right adhesive technology, there are a multitude of factors to consider. You want an adhesive that is functional, cost-effective, and environmentally friendly. It should also not come at the expense of safety, as exposure to petrochemicals can pose serious risks to human health and the environment.

   With the emergence of BreezeBondTM, the search for a safe and reliable adhesive just got a little easier. In this article, we will walk you through the numerous reasons why BreezeBondTM is considered safe to handle.

   BreezeBondTM: The “Greenest” High Strength, Soy-Based Hot Press Adhesive

   BreezeBondTM was originally developed to replace urea-formaldehyde plywood adhesives. Unlike those plywood glues, which often contain harmful petrochemicals such as formaldehyde, BreezeBondTM is made predominantly from soy flour and water, with non-petroleum-derived ingredients added to enhance moisture resistance and bond strength. As a result, it is a much safer and healthier alternative for humans and the environment.

   The adhesive was created using a patented no-added formaldehyde (NAF) and petroleum-free formula for forest product hot press applications, with plywood being the original focus. Specifically, researchers at the University of Wisconsin found a way to inexpensively modify the amino acid groups in soy proteins by attaching phosphorus to the amino acid groups. This research was funded by the US forest service to find a way to make forest products safer for people and the environment. Since then, further research conducted at Specialty Organics has shown that by adjusting the viscosity, BreezeBondTM also works well in many other hot-press applications!

   Non-Toxic, Soy-Based Formulation of BreezeBondTM for Safe Handling

   The safety of customers is of utmost importance, which is why BreezeBondTM is formulated with non-toxic ingredients. As a result, the adhesive is free from harmful substances that can release volatile organic compounds (VOCs) such as formaldehyde, making it safe for human handling and use. This means that workers who come into contact with the adhesive during manufacturing can do so without fear of adverse health effects, as in the case of some existing hot-press adhesives. Consumers can also rest assured that they will not inhale any fumes emanating from their wood products.

   Therefore, one of the main advantages of BreezeBondTM is its low odor profile. Unlike traditional chemical adhesives that can emit a strong and unpleasant smell, the product is virtually odorless. This feature makes it more comfortable to use, improving the working conditions for employees and living conditions for the rest of us since many of us have wood products in our residences. The lack of fumes generated by the adhesive also makes it ideal for other enclosed spaces where ventilation may be limited, such as pre-manufactured (mobile) buildings.

   That’s right, in addition to being safe for human handling, BreezeBondTM also has a positive impact on indoor air quality. The absence of added formaldehyde means no off-gassing, which can contribute to poor indoor air quality and cause health issues such as headaches, eye irritation, and respiratory problems. This makes it ideal indoors where air quality is a concern, such as in schools, offices, and hospitals. Considering that VOCs contribute to a number of ailments, using the right adhesive might even keep people from going to the hospital in the first place!

   An optional formulation of BreezeBondTM also includes a trace non-petroleum derived additive that enhances its performance without compromising its safety. This addition further improves the product’s bond strength and moisture resistance, which may be desired in more strenuous applications. This way, users can enjoy the benefits of a reliable adhesive without worrying about its impact on their health or the environment.

   Choose BreezeBondTM Hot-Press Adhesive for a Safer and Healthier Tomorrow

   So, is BreezeBondTM safe to handle? The answer is a resounding yes! It is a non-toxic adhesive that is safe for workers and consumers. In fact, it may even be possible to apply to the Food and Drug Administration (FDA) for use in preformed food packaging.

   At Specialty Organics, we understand that each customer has unique needs and preferences. Our comprehensive services include adhesive and coating-related custom synthesis, pilot plant proof of concept, scale-up, and we offer manufacturing services if needed as well. We specialize in hot-press adhesives and can tailor our formulations to meet your requirements.

   Contact us today to learn more about our capabilities!

7. What To Consider When Choosing the Right Adhesive Formulation or Blend

   6:07 am Leave a Comment

   Adhesive manufacturing involves formulating, mixing/blending, and processing raw materials to create a range of adhesives with specific properties and characteristics. Do you want an adhesive that will spread thinly to accommodate a smooth or thin decorative layer, or do you want a thicker adhesive that won’t get lost in the nooks and crannies of a rough surface? In the past, this optimization process often included using an adhesive blend, a combination of two or more bonding agents. The resulting mixture improved the product performance by being tailored according to the project’s needs. Recently, single component adhesives, such as BreezeBondTM, have also become available that can be specifically formulated for a range of forest product applications.

   Each application has specific requirements, such as unique substrate materials, environmental conditions, and required bond strength. Failing to consider these factors can result in inadequate bonding, compromising the final product’s reliability. In addition, the wrong blend can lead to costly rework, impacting production schedules and increasing expenses. Conveniently, since BreezeBondTM can be offered as a single component from the adhesive factory, it can reduce the chance of these types of issues with forest products.

   Some customers, however, may feel uncomfortable switching their adhesive completely over to BreezeBondTM alone, and would like to retain some of the properties of their existing adhesive, commonly polyvinyl acetate (PVAc), at least initially. In these instances, BreezeBondTM can be blended with PVA. This can help customers reduce their exposure to the volatile petroleum markets, while making safer products in the process!

   Here is a closer look at the key considerations when selecting the right adhesive formulation to ensure that you get the best possible bonding results:

   1. Surface Type and Cleanliness

   Different surfaces can require specific types of adhesives to achieve effective bonding. For example, smooth surfaces like sanded wood or paper may benefit from a lower viscosity adhesive than rough or porous surfaces. Such coarse surfaces may need a thicker, or higher viscosity adhesive mix to ensure adequate material is retained between the layers to be bonded.

   Another important consideration is the cleanliness of the surface. Adhesives usually work best when starting with a clean, dry surface. If the surface is contaminated with dust, grease, or other debris, it can prevent the product from forming a strong bond. In such cases, surface preparation may be necessary, which can include abrasive surface preparation or even a primer for some types of adhesive. Selecting an adhesive blend designed to bond with compromised surfaces may be necessary.

   2. Temperature Range

   It is necessary to understand the adhesive’s operating temperature range and the application’s intended environment. This will allow selection of a blend or formulation specifically designed to maintain its properties and bonding strength within the required limits. Otherwise, a product in a high-temperature environment beyond its recommended range may result in softened or lost adhesion.

   3. Dry and Wet Strength

   Dry strength pertains to the adhesive’s bond strength in dry conditions, while wet strength refers to its bonding capability in humid or wet conditions. Different types of bonds have varying levels of dry and wet strength. In some cases, a moisture barrier such as a sealant is also used.

   Packaging is one of the most prominent examples of an industry where blends with high wet strength are required. For example, disposable preformed fiber crates, cartons, or other containers must maintain their bonding strength even in humid or damp environments. Otherwise, moisture can weaken the bond and cause the structural integrity of the packaging to break down, resulting in product damage or loss during shipping and handling.

   4. Hot Press Temperature

   Hot press temperature refers to the temperature at which the adhesive is activated and the bonding process begins. Different architectures have different temperature requirements; some bonds require high temperatures to activate, while others require lower temperatures. If the hot press temperature is too high, it can cause the adhesive to break down or become over-cured. This can result in weak bonding or even adhesive failure. High temperatures can also adversely affect the materials being bonded, causing discoloration, cracking, wrinkling, or even burning. In these instances, it may be necessary to extend the duration of the press at a lower temperature.

   5. Press Duration

   The press duration is the amount of time the adhesive and substrate are held together under pressure and temperature during bonding. As is the case with temperature, the duration depends on the adhesive type, substrate material, and total thickness. If the press duration is too short, the adhesive may not crosslink adequately. Conversely, it may break down if the duration period is too long. Sometimes, as mentioned earlier, it is possible to extend the press duration at a lower temperature to achieve bonding if the product materials are sensitive to elevated temperatures.

   6. Tack

   Tack refers to the adhesive’s ability to adhere to a substrate quickly and form an instant bond under light pressure. The tack level required for a particular application depends on several factors, such as the substrate material, the application method, and the desired bond strength. It can also be adjusted by changing the formulation or modifying the processing conditions during adhesive manufacturing. Oftentimes, a cold press step is implemented prior to hot press to ensure sufficient wetting onto the surface of the substrate.

   Choose Specialty Organics To Find the Formulation Right for Your Product

   Specialty Organics is an established, eco-friendly adhesive manufacturer offering a range of products and services, including BreezeBondTM. We offer BreezeBondTM in a variety of formulations, including from low viscosity to high, to tailor its characteristics to meet the needs of your specific application. Specialty Organics also offers toll manufacturing, pilot plant proof of concept, scale-up, and custom synthesis services to meet your adhesive and coating-related needs. We also offer contract manufacturing for businesses looking to outsource their adhesive production.

   We understand the importance of timely delivery and offer flexible production scheduling to cater to your needs! Contact us today to learn more about our products and services.

8. Why You Should Use a Petroleum-Free Hot Press Adhesive

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   Hot press adhesives are versatile products used in a broad range of applications, from construction to furniture to packaging and beyond. However, not all hot press adhesives are equal; some contain potentially harmful petrochemicals. These substances can have adverse effects on both human health and the environment.

   Petrochemicals are derived from petroleum and have various uses, such as in manufacturing adhesives, plastics, and fertilizers. Nonetheless, their utilization presents significant hazards, as certain types are often linked to respiratory issues and other health conditions. Likewise, they can also taint soil and waterways, causing severe ecological disruptions.

   In this article, we will delve into why using a petrochemical-free hot press adhesive for many applications is beneficial for both the consumer and manufacturer. We will also briefly discuss the common ingredients of a non-toxic adhesive or glue.

   What Is a Petroleum-Free Hot Press Adhesive?

   Also called non-toxic adhesives, petroleum-free hot press adhesives are formulated with ingredients sourced from natural and renewable sources. These ingredients may include plant-based materials like starches, natural gums, and proteins. They can contain these materials from renewable sources, such as corn, soy, and sugar cane. In addition, some adhesives may employ water instead of harmful petroleum-based solvents as their carrier liquid.

   Top Reasons To Choose a Petroleum-Free Hot Press Adhesive

   There are numerous compelling reasons why non-toxic hot press adhesives are a better choice than those containing petroleum-based products. Let us take a closer look at the most important ones:

   Environmental Benefits

   The production and use of petroleum-based products contribute significantly to greenhouse gas emissions, a leading cause of climate change. Consequently, using petrochemical-free glues can help reduce your manufacturing process’s carbon footprint by lowering dependence on fossil fuels. Moreover, these adhesives are often made using natural and renewable ingredients, making them biodegradable and able to break down into harmless substances. This may even allow certain products that have reached the end of their life cycle to be classified as “green waste”.

   Health Advantages

   Prolonged exposure to certain petrochemicals can result in severe health problems, including cancer from inhaling their associated volatile organic compounds (VOCs). Non-toxic adhesives can reduce contact with such substances and eliminate the associated consumer health risks, especially in indoor applications. Also, factory workers can benefit from a more pleasant working environment. Unlike their petroleum-based counterparts that can trigger allergies, most non-toxic adhesives also contain natural agents that have little to no harmful effects upon casual skin contact, and can be easily rinsed off. Not only that, but because they often contain no added petroleum products, they are virtually odorless!

   Performance Merits

   Petrochemical-free hot press adhesives have come a long way in terms of their performance capabilities. With technological advancements, non-toxic hot press adhesives can perform just as well as petrochemical-based glues. By some measures, they even outperform their petroleum-based counterparts. This means that users no longer have to compromise on performance when choosing a more eco-friendly and safe alternative.

   Some petrochemical-free adhesives have additional performance merits, making them a superior choice. For example, they may have a longer shelf life or better adhesion to certain materials. New strides have been made with regard to wet strength and moisture resistance as well, allowing them to be used in a greater range of applications that were traditionally only suited for petroleum-based adhesives.

   Economic Benefits

   Safer, more sustainable adhesives does not necessarily mean that they are more expensive. In fact, with the recent volatility in the petroleum product markets, petrochemical derivatives have experienced a considerable increase in prices. Abundantly sourced, plant-based adhesives are less likely to substantially increase in price over time, and may even be a way for your company to reduce costs!

   Sustainability Commitment

   As more and more consumers and businesses become conscious of their ecological impact, they seek products and suppliers that align with their values. By choosing an adhesive sourced from abundant and renewable ingredients, companies can differentiate themselves from competitors and position themselves as socially responsible. This leads to a higher company environmental, social, and governance (ESG) rating, or a higher Leadership in Energy and Environmental Design (LEED) rating on construction projects. This can help companies be awarded more contracts for new business in the future.

   Let Specialty Organics Help Find the Right Adhesive for Your Products!

   Specialty Organics offers a suite of formulations to meet your application’s needs! Our product development team can help your company bring products to market that are both safe and effective. Whether you require custom formulations, toll manufacturing, or private labeling services, we have the expertise and resources to fulfill your requirements.

   Get in touch with us now to gain more insight into how we can help your company gain a bigger piece of the market!

9. BreezeBond™ Shines on Decorative Paper for Wood, Fiberboard, and Particleboard

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   The right adhesive can make all the difference in creating natural looking, elegant, and durable decorative finishes. When it comes to bonding decorative paper to wood-derived substrates, the use of BreezeBond™ hot press adhesive stands out as a great way forward in a time when most companies are looking to reduce costs, emissions, and carbon footprint. This reliable and high-performance adhesive delivers exceptional results with its cutting-edge formulation, eco-friendly features, and ease of use.

   This article will explore how BreezeBond™ shines on adhesive decorative paper for wood, providing insights into its advantages and applications.

   Advantages of BreezeBond™

   BreezeBond™ offers a range of advantages that make it a preferred choice for bonding decorative paper to wood surfaces:

   Innovative Formulation

   BreezeBond™ features a patented formula that is petroleum-free with no added formaldehyde. Its unique water-based formulation mimics natural bioadhesive proteins such as those found in barnacles and sea mussels. This results in a high-performance adhesive that offers high bond strength and moisture resistance, ensuring the decorative paper stays securely attached to the wood surface over time.

   Eco-Friendly

   As a plant-based adhesive, BreezeBond™ is a sustainable choice for bonding decorative paper to wood surfaces. Made from renewable ingredients, it helps reduce a product’s overall carbon footprint and supports sustainable green building initiatives.

   Hassle-Free Application

   BreezeBond™’s low viscosity formulation is designed for laminator applications, offering a smooth consistency and quick curing time. Its straightforward application process simplifies production processes by greatly reducing or eliminating environmental health and safety concerns while delivering efficient and professional results, especially when bonding decorative paper to wood surfaces, including medium density fiberboard (MDF) and particleboard.

   For those who are hesitant to completely switch to a new adhesive, BreezeBond™ can even be used as a blend with existing, traditional adhesives such as polyvinyl acetate (PVAc), to reduce environmental impacts while maintaining familiar characteristics that are similar to your current adhesive.

   Safe and Environmentally-Friendly

   By prioritizing sustainability, BreezeBond™ provides a safe, reliable option for bonding decorative paper to wood surfaces. It is crafted without harmful petroleum-based products, meets or exceeds strict environmental standards, and contributes to the well-being of people by reducing or eliminating toxic compounds from their immediate living environment.

   Enhanced Aesthetics

   With its smooth bonding capabilities, BreezeBond™ helps enhance the aesthetics of products like furniture while giving people the peace of mind that it won’t contribute to a toxic living environment. It allows manufacturers to add elegance and style to their products, creating a strong bond between the adhesive decorative paper and the wood or wood-derived surface, while offering fresh, clean air indoors.

   Applications of BreezeBond™

   BreezeBond™ is a versatile adhesive that can be used in a range of applications for bonding decorative paper to wood surfaces. Here are some suggested applications for BreezeBond™:

   Furniture

   Elevate the visual appearance of furniture while eliminating VOCs by switching to BreezeBond™. Create strong, moisture resistant bonds between adhesive decorative paper and wood surfaces in desks, cabinets, tables, chairs, and more.

   Interior Design

   Enhance interior spaces with BreezeBond™ by creating smooth adhesion between decorative paper and wood surfaces. Examples of possible finished products include wall panels, wainscoting, trim, and moldings.

   Cabinetry

   BreezeBond™ can work well in cabinetry projects, including kitchen cabinets and when used in combination with a moisture barrier or sealer, can even work in applications exposed to high humidity environments such as bathroom vanities, for reliable bonding of decorative paper to wooden fixtures, without harmful emissions that these conditions tend to accelerate with some other adhesives like urea formaldehyde (UF) resins.

   Decorative Woodworking

   Let your customer’s creativity shine by using BreezeBond™ in materials used for decorative woodworking projects. Whether your company produces picture frames, mirror frames, or other crafts, BreezeBond™ will ensure a seamless bond between the adhesive decorative paper and various wood surfaces.

   Retail Fixtures and Display

   Achieve strong, odorless bonds facilitating smooth adhesion of decorative paper to wood surfaces in displays, fixtures, and signage.

   Hospitality and Commercial Applications

   BreezeBond™ meets the performance and ultra low VOC requirements of hospitality and commercial settings. It is ideal for hotel and restaurant interiors, retail spaces, and other commercial projects.
   

   BreezeBond™ by Specialty Organics: Bonding Decorative Paper to Wood Surfaces

   Transform your wood-derived products with BreezeBond™ by Specialty Organics! Our innovative adhesive offers versatility, achieving cohesive bonds between decorative paper and wooden materials in a wide range of applications.

   BreezeBond™ empowers you to bring your vision to life like never before without the compromises of petroleum-based hot press adhesives! Contact us now to unlock your company’s full potential with this game-changing adhesive.

10. Benefits of Using BreezeBond™ in Your Application

    June 23, 2023 6:35 am Leave a Comment

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    Finding an adhesive technology that fulfills the multiple requirements in the modern regulatory and economic landscape can be a challenge for manufacturers. The process requires considering numerous factors, including functionality, environmental impact, and cost-effectiveness. In fact, did you know that other soy-based hot-press adhesives contain as much as 50% expensive petroleum derived compounds? Fortunately, BreezeBond^TM has emerged as a viable solution that addresses these concerns. It is a soy-based adhesive that is economical and free of added volatile organic chemicals.

    Whether you are focused on environmental sustainability or seeking high-strength, moisture-resistant performance, we will look at the advantages of using BreezeBond^TM. We will also explore why it might be the perfect adhesive for your application!

    What Is BreezeBond^TM?

    BreezeBond^TM is a soy-based hot press adhesive originally designed for use in plywood production, but because it has an adjustable viscosity, it has been found to be suitable for a number of other applications as well. It is an ideal alternative to existing petroleum-based adhesives that are often made of toxic petrochemicals, solvents, and/or added formaldehyde-based components, which pose health risks and environmental pollution. Currently, BreezeBond^TM is the only soy-based adhesive available that does not have any of these harmful substances.

    Researchers spent years optimizing a patented no-added formaldehyde (NAF) and petroleum-free plywood adhesive to develop BreezeBond^TM. It is designed for hot-press applications, with soy protein that has been modified by attaching phosphorus to mimic adhesives found in nature to give them greater strength and moisture resistance than with soy protein alone.

    Why Is BreezeBond^TM the Right Adhesive for Your Application?

    BreezeBond^TM has a unique combination of low cost, high strength, and environmental sustainability that aren’t found in existing petroleum-based adhesives. In addition, its beneficial qualities, such as moisture resistance and zero added volatile organics compounds (VOCs), make it an ideal choice for a wide range of industries and applications, especially for indoor use. Listed below are some of the product’s benefits:

    Single-Component Adhesive

    BreezeBond^TM is supplied as a ready-to-use product that in most cases requires no additional blending with other components or preparation before application. This single-component adhesive has been shown to be more than sufficient for a wide range of applications.

    Low Capital Investment Needed

    BreezeBond^TM can likely be applied using existing equipment without requiring major modifications or upgrades. This should allow your business to realize immediate cost savings upon switching to BreezeBond^TM.

    No Petrochemicals and No Added Formaldehyde

    Petrochemicals are non-renewable resources that contribute to environmental pollution and climate change. Moreover, formaldehyde is a known carcinogen that can adversely affect workers exposed to it during manufacturing, as well as consumers who use formaldehyde-containing products indoors. BreezeBond^TM offers a more sustainable and safer solution by avoiding these substances.

    Adjustable Viscosity

    Viscosity is a measure of a fluid’s resistance to flow. Regarding adhesives, low viscosity means they are more flowable and can spread more thinly, allowing for their use in decorative paper applications or veneers if the bond surface has a smooth texture. This means it can be applied more evenly, reducing the risk of clumping and allowing a smooth appearance.

    Now, you might think that lowering viscosity comes at the cost of lowering solids content (active ingredients). Amazingly, BreezeBond^TM’s adjustable viscosity is one of the product’s features independent of solids content. That’s right; it is possible to offer a formulation that features a low viscosity but a high solids content!

    Some applications, such as the interior layers of plywood, require a higher viscosity to maintain adequate coverage between bonded layers. For these instances, BreezeBond^TM is also offered in a thicker, higher viscosity formulation.

    Made From Sustainable and Renewable Sources

    BreezeBond^TM is derived from soybeans, which are a renewable and biodegradable resource. This feature reduces the product’s carbon footprint and minimizes environmental impact. In addition, the fact that it is water-based with a mild pH makes cleaning and disposal easy for manufacturers too. Soybeans are also widely available and grown globally, which makes them a more accessible and economic resource for manufacturers than petrochemicals, with fossil fuels being a scarce resource in ever-diminishing supply.

    Long Shelf Life

    Manufacturers can store the product for up to 3 months without the risk of the adhesive losing its properties. This extended shelf life reduces waste and offers greater flexibility to manufacturers. They can order larger quantities of adhesive without frequent restocking, reducing supply chain costs and improving production metrics. Sublicensing is also available, allowing on-site production. So, with its long shelf life, producers can rest assured that they can make more at a time, further reducing costs.

    Specialty Organics Offers Tailored Services

    Are you looking for a reliable and sustainable adhesive partner for your business? Specialty Organics can help you achieve your adhesive and coating-related manufacturing goals. They offer pilot plant proof of concept, scale-up, and custom synthesis services. With their experience in hot-press adhesives, they can assist you by creating a custom formulation to meet the requirements of your particular application. Partner with us to make your sustainable product goals a reality!

    Contact us today to learn more about our products and services!